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Heat exchanger or finned billet replacement?

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4.7K views 18 replies 10 participants last post by  Zupe  
#1 ·
I had 2 heat exchanger failures last year on my 09 racebike, this season I'm replacing the motor with a 2012 675r motor. Have there been any improvements on the newer motors to solve this problem or should I just replace it with a finned billet version?
 
#6 ·
I think they changed the heat exchanger in the 2013+ engine.
Yes, now it looks like it's just an oil cooler. I was just nosing around that area on my '13 the other day. Has a big stack of cooling fins, and the hoses that used to go to the radiator on pre-'12 versions are no longer there. Good riddance to that thing.

Looks a lot different than the old round unit. Wow, there sure are a lot of changes in the 13 motor.
 
#4 ·
That's good to hear you've had success with the billet versions, thanks for the info.

It's definitely extremely frustrating when they pop! It cost me an overall novice championship this past season but that's racing, I was just lucky I didn't highside myself to the moon when it happened. Now onto racing the with the big boys in the expert class.
 
#8 ·
Wow, looks like it still is indeed a heat exchanger. Never would have guessed, considering it's shape and lack of the old external hose runs. Thanks for the info.
Image


Except now I'm back to being worried about it failing again, lol. Hopefully they come up with a more robust design.
 
#9 ·
That's the new heat exchanger? I would never have picked that one out of a line up.

I think it's a must for the 06-12 bikes to swap out the stock exchanger. I changed mine out after I saw two blow up on two different bikes in the same weekend. It's clearly a design flaw.
 
#18 ·
I have used 2 different one oilcoolers in my 09 racebike after oem heatexhanger failure.
By my experience ; using external cooler for oil the biggest advantage U get is 5-10 degrees C lower engine temperature .
Also increased oilcapacity is good.

When using adjustable triples with reduced offset I had some lack of space to locate cooler between
headers and front tyre.

Timo
 

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