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Flux, I just guess I should chime in with some feed-back about how I handled Your original std height plates on my bike.

First, I'm a regular track day visitor as I'm on a non-profit base is working as a instructor at advanced driving courses here in Sweden. I used Your plates for 21 track days during last season and my regular (or comfortable) pace is about 10-15% off the national racers on the courses I visit on regular basis.

My bike is equipped with a OEM front fork, a WP4618 rear shock with 11N/mm spring, I'm 184 cm and my weight is about 85-90 kg without gear. Ive used the bike mostly with Michelin Power One comp B both in the front as well as the rear (not the V-tire front, that is even more sharp-edged) which should be considered, evaluating my experiences. I also run the bike with as short wheel-base as possible, taking out one link extra from the chain.

I immediately observed that the std height plates You designed actually raised the rear with about 7-8 mm when I sat on the bike (RH). Therefor, I replaced the 4 mm washer under the upper fix point of the rear shock with a 2.5 mm, which lowered the rear. I also lowered the fork tubes again, until all of the gold was beneath the triple tee (was running 3-4 mm visible with the OEM plates). As You suggested, I have also stiffened both the compression as well as the rebound damping with a couple of clicks.

This have given me a extremly light steering but I am still able to trail-brake in a descent manner without overloading the front wheel and the stability during cornering is acceptable. However, I wouldnt want to lower the front any further, or it would be too steep and probably put too much weight on the front. I might also confess that I added some compression damping on the front, however this might also have something to do with added weight of the driver as well...

I've considered to go back to the OEM plates just to compare if it would affect my lap times in any way. But as I also use my bike on the road (which by the way are very bumpy here in northern Sweden), I decided to go on with Your plates, at least until I experience any problems with the front going into the corners.

Well, this is only my experience, but I thought You should know and maybe You fins something useful in this info, helping You out with Your development.

Oh, and bad luck, heel up quickly so we may enjoy Your great development efforts as soon as possible:itsok:

Cheers /R

... I took the new plates to the track on my bike. ...While the plates were perfect for road use, at the track their added rear-end top-out was causing issues for the front end when front trail-braking aggressively into corners. The rear end was coming up too much causing the front end to want to fold. Mind you, this was also exacerbated by the too-soft fork springs I had fitted (0.90kg currently fitted for road use instead of the 0.95kg that I need for track use for me).

...So, what I've done for track use is this: I've designed a set of race-plates that drop the rear down by 25mm when first installed, but you HAVE TO compensate for this by increasing the rear preload, and in doing so, we get back to a more desirable top-out range. The reason for this is that the plates add to the top-out range, which is undesirable for track use. By making them lower, and jacking up the preload, this does two things:

1) Brings the linkage rate back into the more linear portion of the range
2) Reduces the top-out to more standard/acceptable levels for track use

I reduced the linkage length in these new plates to compensate for 1) above, so the action is stiffer than what my first generation plates provide, but still more supple than the stock plates. Basically a for track-use middle-ground.

I have the first cut of these new plates in my hand as of yesterday and will be installing them and testing them out in two weeks. I need to wait that long as my sporty bike is waiting on some parts and is in pieces at the moment...
 
I have a copy as well if your still stuck
 
Discussion starter · #149 ·
May I suggest a larger radius on the inside lightweighting triangle/hole. The bigger the radius (or not having a lightweighting hole at all... costs your 40 grams per plate) the less stress on the plate.
Sorry, you got me baffled there. You want a bigger hole radius (less material) to create less stress?

There's significantly more material on these plates than on the stockers, and the alloy was chosen with the right material properties in mind. I forget what the exact ratio was, but it was around 5x more load to snap/buckle the plates than what I calculated the load would be on the be on the rear suspension at full rear spring compression, or basically a 400% safety margin.

The biggest issue is if the bolt holes are too big/loose, and the user doesn't tighten up the link bolts properly, allowing the plates to oscillate on the bolt shaft which creates huge hammering stresses. For here, I ensured that there's about a 0.05mm clearance. The stock plates are cast items and the bolt holes are tapered and actually don't envelop the bolt shafts anywhere near as well, which has caused a couple of failures for forum members, so I made sure I paid special attention to this area for these plates to do a better job of covering people's arses if they screw up and don't tighten the bolts up properly.
 
Sorry, you got me baffled there. You want a bigger hole radius (less material) to create less stress?
Larger radius for the lightening hole/triangular hole gives more material. I agree, the tighter the bolt hole the better. Better bearing stresses, less "hammering". All good stuff. Like you said, tighten the bolts!

Compare my attachment to your template. I didn't like the top left corner of your attachment. Everything else looked/sounded cool tho :thumbup:

I'm also far less concerned about ultimate strength and ultimate factor of safety (as you had suggested) than I am about fatigue and fatigue cracking or stress corrosion. As with a number of parts, this is one that I wouldn't want breaking on me or my life may be in danger.

If it wasn't abundently apparent, I'm a mechanical engineer. Therefore I must re-engineer/modify everything. "Better is the enemy of good-enough".... yea, yea, yea...
 

Attachments

Discussion starter · #151 ·
Ah, thanks for the clarification. Clear now. You meant the radius at the triangle points. Actually, I had originally asked for a 6mm rad, but the machinists got that one mixed up and thought I was asking for a 6mm diameter, and gave me a 3mm rad.

It's not too much of a biggie though. There's still a fair amount of material there. You're seeing a side-effect of my scanner clean-up where I was removing "black" to give it a cleaner appearance. Holding an actual plate up next to it, there's actually more material there than the template picture indicates.

I agree though in that for any future plates, I'll ensure that the radius is larger for added safety.
 
Ah, thanks for the clarification. Clear now. You meant the radius at the triangle points. Actually, I had originally asked for a 6mm rad, but the machinists got that one mixed up and thought I was asking for a 6mm diameter, and gave me a 3mm rad.

It's not too much of a biggie though. There's still a fair amount of material there. You're seeing a side-effect of my scanner clean-up where I was removing "black" to give it a cleaner appearance. Holding an actual plate up next to it, there's actually more material there than the template picture indicates.

I agree though in that for any future plates, I'll ensure that the radius is larger for added safety.
I agree.:thumbup:

Funny you mentioned that cause I made up a model of the part on my own in solidworks (using the dimensions you had previously posted... 10mm holes, 18 mm meat on legs, etc) and gave those fillets a 6mm radius (as you had suggested to your machinist) so that you could use the same endmill to cut that triangle hole as you did to mill the holes for the bolts.

Like you said, it probably doesnt matter too much, but best to err on the conservative side!
 
The stock plates are cast items and the bolt holes are tapered and actually don't envelop the bolt shafts anywhere near as well, which has caused a couple of failures for forum members,
The stock plates are stamped out with a profile punch/die,
And a slightly higher safety factor in your design is a good thing.
The plates I made for myself from your original design are still on my bike. (6061-T5)

I work with a bunch of scientists coincidentally one of them also owns a 675 and got very interested in the whole concept, I gave him the oem plate size and your original design sizes
we then went off and measured the relevant pivot points on the rear suspension, he blew me away a few days later with the most complex excel spreadsheet I have ever seen
my eyes started glazing over as he explained it needed a double polynomial equation...anyway the upshot from his graphs was your plates give a much more linear rate of rise in the
normal range of travel compared to the stockers.
If you want a copy I will check with him and mail it, PM me

Hope you are recovering well and will get some recompense from the U turn idiot who broke your leg.

Any hint on the dimensions of the new race plates.
 
Sorry to hear about the off , Flux. Wheres the old coote live ?

may need to give Mrs Moran a call.....lol . ah wait she has no-one left to do her dirty work anymore.

all jokes aside , i hope you heal quickly . its a way to get out of winter riding tho.
 
Discussion starter · #156 ·
Thanks guys. It's been 33 days since the accident, and I'm now able to limp around unaided. I can almost manage a non-limping slow walk. I've still got a fair amount of bruising and swelling, but overall the recovery is progressing very quickly. Once the swelling fully subsides, I'd expect that I'll be able to walk normally again. The doctors says that running will be out of the story for about 9 months, and jumping around (impact sports) will be 18 months away, due to cartilege damage.

Hope to be able to get out for a few rides before winter sets in.
 
Flux you do live in Melbourne ! it could be winter on monday ,wednesday and summer again by sunday :whistle:
 
Flux,
Not to sound pushy, as your recovery is far more important, but did you ever get an opportunity to examine/measure the standard Street Triple linkage? As you know, obtaining a D675 shock is quite popular amongst the Striplers but at the expense of gaining more ride height. It appears that your plate with a built-in D675 shock height difference reduction would be the ticket and superior to changing out the dogbone to return the Striple back to it's normal ride height.
I will ask, is it imperative to manufacture these plates out of aluminum? Saving an ounce or two of weight will not matter to me. I have somewhat limited access (beer to the union employee, lol) to a machine shop/laser and a choice of gr50 A572 and gr80 A656 steel sheet in .188" and .250" thicknesses.
I will assume of course that the plates have not changed on the Street Triples like they have on he D675, or am I wrong on that account? As many have said, thanks for your efforts and expertise! :thumbup:
 
I will assume of course that the plates have not changed on the Street Triples like they have on he D675, or am I wrong on that account? As many have said, thanks for your efforts and expertise! :thumbup:
In 09' the Daytonas changed to the same linkage plate the Street Triples have had all along, which is different from the 06-08 Daytona linkage plates.

*This is all according to Bike Bandit.
 
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