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Rear suspension linkage plates - anyone modified them?

78K views 201 replies 82 participants last post by  MissedApex  
#1 · (Edited)
Edit: For those interested in these plates, there's a group buy for them here: *OPEN* GB #2: '06-'08 D675 Rear Suspension Correction and/or Ride Height Plates - Triumph675.Net Forums

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Talking about the triangular linkage plates (see attached image). The image is not taken from my bike btw.

I've often speculated that the 675's stock suspension action is too harsh, in that it rises too quickly.

For a quick explanation of what's going on, the swingarm, when the suspension is compressed, rises up. This effectively lengthens the distance between the dogbone mount point to the bike frame, and the top-triangle swingarm mount point. The pivot point between the dogbone and the triangle will move up. The further you compress the suspension, the faster it'll move up, effectively squeezing the rear spring even faster.

This is what makes the bike's rear suspension a rising rate system.

Now, the issue seems to be that you need to give a fair amount of pre-load to the 675 to get it to sit far enough down in the rising rate stroke to make the rear feel more compliant. This is exactly why we have that strange behavior with the 675's rear suspension. To actually make it feel softer to ride, you need to increase the preload. The problem with this of course is that in doing this, you're also eating into your top-out range. This reduces the rear suspension's ability to extend far enough to deal with going over rises well without the rear feeling all "wobbly", or even leaving the road when it normally shouldn't. In a nutshell, some top-out range is a good thing.

So, it would seem to me that the way to "fix" the 675's rear suspension issues would be to lengthen the distance between the two right-hand triangle pivots (the triangle-swingarm pivot, and the triangle-dogbone pivot). This will reduce the rate at which the suspension will rise. We would also need to lengthen the dogbone-triangle pivot and triangle-shock pivot distance correspondingly.

I need to pull out the ruler and do the proper trigonometry math, but it would appear that in leaving the top two triangle pivots alone, but dropping down the dogbone pivot about 2mm along the arc of the dogbone swing should be pretty close to what's needed to soften the action of the rear suspension without altering the ride height of the bike. This should allow for a wider range of supple action before the rate rises and becomes harsh near the top of the stroke.

Anyone messed around with anything like this before? Experiences?
 

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#188 ·
The original Flux plates were anodized black...they seemed a bit thin to my layman's eyes, so I replaced mine with a set of Felix's copies which were made from un-anodized 5mm 5083-H321 (approx. 1mm thicker than Flux') to make myself feel safer.

There have been various reports of failures of Aluminum linkage plates...whether stock or aftermarket. I'm interested in hearing more information as it becomes available...maybe a new thread topic?
 
#189 ·
Starting a new thread might be worth while.

For reference on the linkage I designed, the drag plates are made out of hard coated 6061-T651 with close tolerance holes, thickness of 5.125mm and I increased the bolt web thickness by 1mm. Increasing the thickness requires the use of specialized nuts.

Couple of things I noticed on this part. The stock nuts are self locking, however the run on torque was very low on the numerous bikes I've looked at; this might cause some loss of preload which would be a significant issue. The swing arm connection point does not allow the web thickness to go much above 13mm which may be part of the reason they switched materials.
 
#192 ·
I finally got time last night to get the broken plates off the bike. I don't see anything that would lead me to believe they were damaged prior to the break. They look like they stretched as it tore away. As I stated in my earlier post, I had just had my rear shock serviced a few weeks prior to this event, so if these plates had "stretched" prior to this incident I would have noticed the wobble when I was disconnecting and reconnecting the rear shock.

The little pieces that broke off both plates were still trapped in the bolt and the bolt was still properly torqued into the swing arm when I went to remove it from the bike.

Here are a few pics I took with my phone last night. Sorry I don't have photos with the big boy camera, it was late last night and I didn't feel like grabbing a lens, camera body and charging a battery.

I had my suspension guy take a look at my TTX shock to make sure that wasn't damaged as well and he gave me the thumbs up. So I put it back on the bike with the new Attack linkage and dog bone. I adjusted the rear shock to the new ride hight that TJ suggested and I'm looking forward to getting back on the bike. (unfortunately I had a dead battery this morning).

Let me know if you guys have any other questions regarding this matter and I'll do my best to answer them.

The new Attack linkage plates are anodized 7075, and they are much thicker where they thread through the bolt, so hopefully they will hold up a little better.
 

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#193 ·
Also had a failure of Felix's Flux Mk2s after a little less than 2 years street use.

Similar failure mode: hit a sharp drainage across a driveway causing suspension to extend and then compress, with what felt like an extra kick of power from the chain as the tire hooked up on the other side.

Both links extended and opened into hooks around the shock bolt.

Going straight and slow for the street, fast for that drainage, so fortunately only went about 10-20', no fish-tailing. Bike is 2013 675R.

So back to stock links, which I'd luckily hoarded, along with their stock suspension action. The Fluxes had significantly improved the ride, though still got moderate ejections over sharp bumps.
 
#195 · (Edited)
TRS Links

The original Triumph plates made from steel did have problems as mentioned with failures on other models. Thats what prompted Triumph to go across the whole range and change to a better material.
We make our plates and link from aircraft grade 2024. Its got great strength to weight but not so good on corrosion so we anodise our links and plates. Our plates are 6.5mm thick.
At this point I would like to mention there are some poor copies of our TRS links being sold in the States. These are dangerous as they have been incorrectly marked so if fitted as per our instructions these will raise the rear of the bike considerable and not work as intended. The copies are plain aluminium (silver) in color, ours are all anodised black. I have heard them being sold as a TRS Mk1 link. Not true. We only make and have only made the one link. We developed it over many years and has been tested on circuits all over the world including the Isle of Man TT.
.
 
#196 ·
Hello Flux,

trying tu upgrade my old Street Triple. As I read you did a very good with the design of the plates. I'd like to build some on my own, but got a little confused concerning to the different
dimensions posted in the forum. Could you kindly give me the correct dimensions of MkII and MkI that are the base for the "leverage ratio" diagramm.


A = distance between shock pivot and swingarm pivot.
B = distance between shock pivot, and dogbone pivot
C = distance between dogbone pivot, and swingarm pivot

A = 69mm 69,5mm?
B = 74mm 73,0mm?
C = 79mm

Thanks for your help in advance

Dirk
 
#198 ·
Just bumping this up again for any info on the MkII plates. I found lots on the Mk1 plates, including drafting & solidworks file.




I'm working on an updated version that should address the failures that some people have had. I have no plans to produce them, just make myself a set and upload the design for anyone who wants to run with it
 
#199 · (Edited)
Flux mark I :
Dogbone-swingarm:79mm
Shock-dogbone : 74mm
Shock-swingarm : 69.5mm

Flux mark II :
DogBone-swingarm : 76mm
Shock-dogbone :59mm
Shock-swingarm : 68mm

I did the mod about 2 years ago
I made both by hand out of 4mm stainless steel. I didn't use laser cutting technology, just a simple cutting disk on a small angle grinder, a pillar press drill and some flexdiscs on the angle grinder, so manual DIY work.

I finally decided to combine the FLUX mark II with a CBR600RR shock on my 2010 street triple ( non R)
With the flux mark I the ride height stayed about level , but because the CBR600RR shock is longer , the street became higher in the back.
With the flux mark II , the ride height came down a bit so with the longer CBR600RR shock, the street stayed the same ride height as original.

For my street riding I had by far the best experience with te CBR600RR shock + Flux mkII. This is way better then the OEM Street triple shock.

Pictures are with FLUX mkI that I changed 1 day later to FLUX mkII



 
#201 ·
Yes,

You can find them somewhere on this forum in another thread. I have read through all posts for hours when I wanted to make me a set . I used these dimensions and it really works well. I advice you to combine with a honda honda cbr600rr shock. It transforms the bike and these shocks can be found pretty cheap second hand
This is what Flux wrote:

Mark II Plate Dimensions
So many people have been asking me for this, and now that the last set have shipped out, here the dimensions are:

DB = Dogbone
SA = SwingArm
RSU = Rear Shock Absorber

DB->SA = 76.0mm
DB->RSU = 59.0mm
RSU->SA = 68.0mm

Holes are 10.0mm in diameter
Material is 4.5mm thick, of 5083-H321 alloy (milled down from 5mm or 3/16" thick plate stock)
Minimum of 7.0mm material wide around all bolt holes (basically a 17.0mm radius around center of each bolt-hole)
Minimum cross-beam width is 18.0mm
Radius of inner cut-out triangle corners is 6.0mm

Type II Architectural Class 1 black anodising finish

Engraved with DB, SA, and RSU at appropriate holes for each mounting point (to avoid confusion).

See image of a plate below for pictorial clarification on the above.
Attached Thumbnails
 
#202 ·
Thank you for posting that up GVY! Your searching skills are better than mine, I could never find hard dimensions on the MKII plate!


I've modeled up a MK1 with fatigue life improvements, I'll get a MKII done as well and post them up after I get to check-fit a prototype.... Likely not until after track season is over though!