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Rear suspension linkage plates - anyone modified them?

78K views 201 replies 82 participants last post by  MissedApex  
#1 · (Edited)
Edit: For those interested in these plates, there's a group buy for them here: *OPEN* GB #2: '06-'08 D675 Rear Suspension Correction and/or Ride Height Plates - Triumph675.Net Forums

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Talking about the triangular linkage plates (see attached image). The image is not taken from my bike btw.

I've often speculated that the 675's stock suspension action is too harsh, in that it rises too quickly.

For a quick explanation of what's going on, the swingarm, when the suspension is compressed, rises up. This effectively lengthens the distance between the dogbone mount point to the bike frame, and the top-triangle swingarm mount point. The pivot point between the dogbone and the triangle will move up. The further you compress the suspension, the faster it'll move up, effectively squeezing the rear spring even faster.

This is what makes the bike's rear suspension a rising rate system.

Now, the issue seems to be that you need to give a fair amount of pre-load to the 675 to get it to sit far enough down in the rising rate stroke to make the rear feel more compliant. This is exactly why we have that strange behavior with the 675's rear suspension. To actually make it feel softer to ride, you need to increase the preload. The problem with this of course is that in doing this, you're also eating into your top-out range. This reduces the rear suspension's ability to extend far enough to deal with going over rises well without the rear feeling all "wobbly", or even leaving the road when it normally shouldn't. In a nutshell, some top-out range is a good thing.

So, it would seem to me that the way to "fix" the 675's rear suspension issues would be to lengthen the distance between the two right-hand triangle pivots (the triangle-swingarm pivot, and the triangle-dogbone pivot). This will reduce the rate at which the suspension will rise. We would also need to lengthen the dogbone-triangle pivot and triangle-shock pivot distance correspondingly.

I need to pull out the ruler and do the proper trigonometry math, but it would appear that in leaving the top two triangle pivots alone, but dropping down the dogbone pivot about 2mm along the arc of the dogbone swing should be pretty close to what's needed to soften the action of the rear suspension without altering the ride height of the bike. This should allow for a wider range of supple action before the rate rises and becomes harsh near the top of the stroke.

Anyone messed around with anything like this before? Experiences?
 

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#140 ·
I hope there's some way the public danger can pay... And yeah, enjoy the morphine ;) You'll be up and running soon :thumbup:
 
#145 ·
I have a copy as well if your still stuck
 
#151 ·
Ah, thanks for the clarification. Clear now. You meant the radius at the triangle points. Actually, I had originally asked for a 6mm rad, but the machinists got that one mixed up and thought I was asking for a 6mm diameter, and gave me a 3mm rad.

It's not too much of a biggie though. There's still a fair amount of material there. You're seeing a side-effect of my scanner clean-up where I was removing "black" to give it a cleaner appearance. Holding an actual plate up next to it, there's actually more material there than the template picture indicates.

I agree though in that for any future plates, I'll ensure that the radius is larger for added safety.
 
#152 ·
I agree.:thumbup:

Funny you mentioned that cause I made up a model of the part on my own in solidworks (using the dimensions you had previously posted... 10mm holes, 18 mm meat on legs, etc) and gave those fillets a 6mm radius (as you had suggested to your machinist) so that you could use the same endmill to cut that triangle hole as you did to mill the holes for the bolts.

Like you said, it probably doesnt matter too much, but best to err on the conservative side!
 
#155 ·
Sorry to hear about the off , Flux. Wheres the old coote live ?

may need to give Mrs Moran a call.....lol . ah wait she has no-one left to do her dirty work anymore.

all jokes aside , i hope you heal quickly . its a way to get out of winter riding tho.
 
#156 ·
Thanks guys. It's been 33 days since the accident, and I'm now able to limp around unaided. I can almost manage a non-limping slow walk. I've still got a fair amount of bruising and swelling, but overall the recovery is progressing very quickly. Once the swelling fully subsides, I'd expect that I'll be able to walk normally again. The doctors says that running will be out of the story for about 9 months, and jumping around (impact sports) will be 18 months away, due to cartilege damage.

Hope to be able to get out for a few rides before winter sets in.
 
#157 ·
Flux you do live in Melbourne ! it could be winter on monday ,wednesday and summer again by sunday :whistle:
 
#158 ·
More like in the one day...
 
#159 ·
Flux,
Not to sound pushy, as your recovery is far more important, but did you ever get an opportunity to examine/measure the standard Street Triple linkage? As you know, obtaining a D675 shock is quite popular amongst the Striplers but at the expense of gaining more ride height. It appears that your plate with a built-in D675 shock height difference reduction would be the ticket and superior to changing out the dogbone to return the Striple back to it's normal ride height.
I will ask, is it imperative to manufacture these plates out of aluminum? Saving an ounce or two of weight will not matter to me. I have somewhat limited access (beer to the union employee, lol) to a machine shop/laser and a choice of gr50 A572 and gr80 A656 steel sheet in .188" and .250" thicknesses.
I will assume of course that the plates have not changed on the Street Triples like they have on he D675, or am I wrong on that account? As many have said, thanks for your efforts and expertise! :thumbup:
 
#160 ·
I will assume of course that the plates have not changed on the Street Triples like they have on he D675, or am I wrong on that account? As many have said, thanks for your efforts and expertise! :thumbup:
In 09' the Daytonas changed to the same linkage plate the Street Triples have had all along, which is different from the 06-08 Daytona linkage plates.

*This is all according to Bike Bandit.
 
#165 ·
Glad to hear you are recovering from the accident without any problems. It sounds like you've been keeping busy too!
I am also interested in the plates for my Striple when you are able to get to it. I really appreciate all the time you have spent on these, and the time emailing all of us updates on development. You are definitely a "cool dude".
 
#166 ·
Okay, dragging this up from the dead.

I have an '10SE (which is actually an 09 construction) It appears the linkage plates on the 09+ are not the same as the 06-08? Is this correct, and if so, will the 09+ still benefit from flux's plates?

I have been in disbelief at how stiff the suspension is on the 675
 
#167 · (Edited)
Specks

Have just sent specks to be caded by brother.
Then will hand make from t6.
Was going to fit a lowering link until i read about the damage they cause.

My thanks to FLUX for his work and his willingness to share.:bowdown:
 
#172 ·
I was on a group ride this weekend and complaining about being thrown out of the seat on one bumpy road. Another s-triple rider spoke of these plates and how much improved the ride is with them on his bike. Is anyone making the standard Flux plates now? I would love to be able to obtain a pair.
 
#177 ·
Apex Manufacturing

I decided to go with Apex mfg for the plates and matching dog bone. I'm sure some of these solutions are an improvement over stock but I prefer an engineered matched solution. I haven't ridden the bike with the stock set up, so I won't really be able to give a comparison review. I will post back after a track day this spring though. I bought it as a track bike and I'm getting it set up for this coming year.
 
#178 ·
Great source of Information here, thanks for all the testing and work done.

Has anyone ever tried to use the OEM plates and just flip them so that the shortest leg (66 mm) ist between the SA (swing arm) and the RSU (rear shock unit) while the long leg 72 mm remaining between SA and DB (dog bone)?

This will drop the given "shock acceleration Lever ratio" from todays 69 mm to 66 mm by almost 5% but will rise the bike approx 10 mm when leaving everything else stock
 
#179 ·
Has anyone ever tried to use the OEM plates and just flip them so that the shortest leg (66 mm) ist between the SA (swing arm) and the RSU (rear shock unit) while the long leg 72 mm remaining between SA and DB (dog bone)?

This will drop the given "shock acceleration Lever ratio" from todays 69 mm to 66 mm by almost 5% but will rise the bike approx 10 mm when leaving everything else stock
good question
 
#181 ·
As this is an ongoing thread of great information, I don't feel so bad about bumping it.

I had purchased a set of flux plates a few years ago and ran them on the street and track. At the time they were the only option (06-12) and they were night and day difference from the stock units.

This past weekend at Thunderhill I had a catastrophic failure of my flux plates which could have ended very badly. I accelerated wide into the curbing on the outside of a turn and clipped the edge of the curb (trackside-->curb). I never ran onto the dirt, stayed on the track the whole time but the force was enough to sheer off the rear shock from the flux plate. This dropped the entire rear end onto my rear tire and locked it up as I skid down the track a few hundred feet back and forth. I feel like my guardian angel was with me as this could have ended badly so many different ways.

I'm going to pull the rear shock again to make sure there was no damage to that as well, but it looks fine so far. There appears to be no damage to the front end, so the plate looks to be what failed. Fortunately there are other options now as far as these plates go. I will be replacing these plates with a set from Attack. TJ says they are twice as thick, which will give me confidence that this experience will not be re-lived. I will get them installed and be ready for next month.

There are back-to-back days at Laguna Seca (Sat/Sun) and Sonoma Raceway (Mon) in a few weeks. For sure I'll be at Sonoma (moto only), still working the details for Laguna as that day is a car/bike day, so not sure yet about that. Looking forward to feeling the difference between the flux plates and the Attack setup.
 

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#182 ·
As this is an ongoing thread of great information, I don't feel so bad about bumping it.

I had purchased a set of flux plates a few years ago and ran them on the street and track. At the time they were the only option (06-12) and they were night and day difference from the stock units.

This past weekend at Thunderhill I had a catastrophic failure of my flux plates which could have ended very badly. I accelerated wide into the curbing on the outside of a turn and clipped the edge of the curb (trackside-->curb). I never ran onto the dirt, stayed on the track the whole time but the force was enough to sheer off the rear shock from the flux plate. This dropped the entire rear end onto my rear tire and locked it up as I skid down the track a few hundred feet back and forth. I feel like my guardian angel was with me as this could have ended badly so many different ways.

I'm going to pull the rear shock again to make sure there was no damage to that as well, but it looks fine so far. There appears to be no damage to the front end, so the plate looks to be what failed. Fortunately there are other options now as far as these plates go. I will be replacing these plates with a set from Attack. TJ says they are twice as thick, which will give me confidence that this experience will not be re-lived. I will get them installed and be ready for next month.

There are back-to-back days at Laguna Seca (Sat/Sun) and Sonoma Raceway (Mon) in a few weeks. For sure I'll be at Sonoma (moto only), still working the details for Laguna as that day is a car/bike day, so not sure yet about that. Looking forward to feeling the difference between the flux plates and the Attack setup.
We're those the original ones made by flux?