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Rear suspension linkage plates - anyone modified them?

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78K views 201 replies 82 participants last post by  MissedApex  
#1 · (Edited)
Edit: For those interested in these plates, there's a group buy for them here: *OPEN* GB #2: '06-'08 D675 Rear Suspension Correction and/or Ride Height Plates - Triumph675.Net Forums

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Talking about the triangular linkage plates (see attached image). The image is not taken from my bike btw.

I've often speculated that the 675's stock suspension action is too harsh, in that it rises too quickly.

For a quick explanation of what's going on, the swingarm, when the suspension is compressed, rises up. This effectively lengthens the distance between the dogbone mount point to the bike frame, and the top-triangle swingarm mount point. The pivot point between the dogbone and the triangle will move up. The further you compress the suspension, the faster it'll move up, effectively squeezing the rear spring even faster.

This is what makes the bike's rear suspension a rising rate system.

Now, the issue seems to be that you need to give a fair amount of pre-load to the 675 to get it to sit far enough down in the rising rate stroke to make the rear feel more compliant. This is exactly why we have that strange behavior with the 675's rear suspension. To actually make it feel softer to ride, you need to increase the preload. The problem with this of course is that in doing this, you're also eating into your top-out range. This reduces the rear suspension's ability to extend far enough to deal with going over rises well without the rear feeling all "wobbly", or even leaving the road when it normally shouldn't. In a nutshell, some top-out range is a good thing.

So, it would seem to me that the way to "fix" the 675's rear suspension issues would be to lengthen the distance between the two right-hand triangle pivots (the triangle-swingarm pivot, and the triangle-dogbone pivot). This will reduce the rate at which the suspension will rise. We would also need to lengthen the dogbone-triangle pivot and triangle-shock pivot distance correspondingly.

I need to pull out the ruler and do the proper trigonometry math, but it would appear that in leaving the top two triangle pivots alone, but dropping down the dogbone pivot about 2mm along the arc of the dogbone swing should be pretty close to what's needed to soften the action of the rear suspension without altering the ride height of the bike. This should allow for a wider range of supple action before the rate rises and becomes harsh near the top of the stroke.

Anyone messed around with anything like this before? Experiences?
 

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#65 ·
Hi guys,

No progress yet. Been flat out with work and house renovations this last week. Working to a tight schedule here on both fronts. As soon as I can get some spare time to get to the workshop, I'll be there. Thanks for being patient.
 
#66 ·
Just to update this. I've spoken with the machinists. Am awaiting confirmation of price for 25 and 50 pairs of the plates in the standard (same ride height) size. Price for reduced ride height sizes would be about the same. Once I get a firm price I'll start up a group buy thread to get an idea of how many I'll ask to get made up. I'll also ask them to make maybe 5 pairs of 10mm reduced higher, and 5 pairs of 20mm reduced height. This will all be coming out of my pocket up-front, so it'll be a bit of a gamble at my end, but I'm fairly happy to get these made up for those that want them.
 
#67 · (Edited)
Just to update this. I've spoken with the machinists. Am awaiting confirmation of price for 25 and 50 pairs of the plates in the standard (same ride height) size. Price for reduced ride height sizes would be about the same. Once I get a firm price I'll start up a group buy thread to get an idea of how many I'll ask to get made up. I'll also ask them to make maybe 5 pairs of 10mm reduced higher, and 5 pairs of 20mm reduced height. This will all be coming out of my pocket up-front, so it'll be a bit of a gamble at my end, but I'm fairly happy to get these made up for those that want them.
Mate I'll take a standard height, 10mm and 20mm reduced height set please (depending on price). Should eliminate the need for a longer dogbone.
 
#74 ·
I've now gotten a price.

Within Australia:
Works out to $65AUD (Australian Dollars) for a pair of plates, plus $4AUD postage + packaging, for a shipped total of $69AUD

Within USA:
Works out to approximately $44USD (US Dollars) for a pair of plates (including currency exchange overheads), plus $9USD for postage + packaging, for a shipped total of $53USD*

Within Europe:
Works out to approximately $35EUR (Euro) for a pair of plates (including currency exchange overheads), plus $7EUR for postage + packaging, for a shipped total of $42EUR*

* - Prices subject to international exchange rate fluctuations, and within Europe, may vary slightly dependent upon final destination.

Let me know if that sounds reasonable/unreasonable.
 
#76 ·
Very reasonable...to the point I'd say you might want to reconsider the P&H to make sure your not out of pocket with materials and postage effort ($4 doesn't buy much, particularly when your taking time out to goto the post office to post them every other day).

I'm interested...but what are some bullet point benefits? :)

Love your work
 
#79 ·
Thanks guys.

I'll set up a group buy thread tomorrow (time to sleep here), and include a point-form list of what the plates do as requested. The GB thread will purely be for purposes of getting numbers. I'll then get some batches made up with standard height, 10mm drop/lower, and 20mm drop/lower on offer.

I'll post the link to the GB thread in this thread tomorrow. It'll be a bit of an open group buy, meaning that it'll be ongoing. I'll likely get twice as many plates made as there is expressed interest, and take it from there.
 
#81 ·
Thanks guys.

I'll set up a group buy thread tomorrow (time to sleep here), and include a point-form list of what the plates do as requested. The GB thread will purely be for purposes of getting numbers. I'll then get some batches made up with standard height, 10mm drop/lower, and 20mm drop/lower on offer.

I'll post the link to the GB thread in this thread tomorrow. It'll be a bit of an open group buy, meaning that it'll be ongoing. I'll likely get twice as many plates made as there is expressed interest, and take it from there.
Hey Flux,
What's happening with this group buy, still on?
 
#83 ·
Still on. Sorry guys. Just been phlat out here with renovating, landscaping, and carpentry (and I'm a software engineer with a full-time job). Yesterday was the first day I even had enough time to scratch myself, so I spent it riding. :thumbsup:

I'll get it happening...
 
#88 ·
OK, so I have skimmed through much of this thread. My question is whether or not the spring on the bike is truly a progressive rate spring that needs to be replaced or if it is a straight rate spring that is acting progressive due to the odd angle of the linkage? I was going to order a race tech spring for track riding but not if this does the same thing. I don't want to change the ride height and mess with the geometry. I am happy with that the way it is.
Thanks.
 
#99 ·
I am actually fitting a 20mm reduction plate to my street-fighter project bike. My plans are these:

- Fit reduction plate
- Pull fork tubes through triple clamp to 15mm gold showing above
- Remove hero-knobs from ends of foot-pegs

This will slow down the steering a touch (slight rearwards bias), but should largely be offset by the lower center of gravity as the bike's weight is no longer carried as high (will speed up steering), and also from a small shortening of the wheelbase from pulling the forks through (will also speed up steering). Overall the bike should be more stable as a result, and I reckon it should be easier to punt through tight lower-speed transitions at the expense of being a little more difficult to transition at higher speeds.

Can't really pull the forks through any more than that as we run out of room on the fork legs as they start to taper away from the clamping points.

The only slight problem will be the side-stand as the bike may now not lean over far enough to keep it stable when it's down if you park the wrong way on a slope. Just need to be a bit careful when parking the bike. I don't think it should be too much of a problem so long as both tyres don't go flat, in which case it might fall over to the other side.
 
#92 ·
Been to the track with New Plates After a Few adjustments lap times wen,t down and the bike had good drive. Running Dunlop Slicks Race Tech Front and Ohlin,s Rear . This is way better than running the rear hard as to get the thing to turn. The rear went up 10mm when the plates were fitted i just run at that without lowering shock height so still a coupla thing to try yer so all good Cheers Flux
 
#93 · (Edited)
The rear went up 10mm when the plates were fitted i just run at that without lowering shock height so still a coupla thing to try yer so all good Cheers Flux
Hmmm. Remember that the plates, as is, increase the top-out range of the rear by 10mm. When you install them, you need to effectively add 10mm to your normal sags if you're measuring off your old settings.

Alternately, just measure your axle-tail distance (ie. ride height), and ensure that you adjust your shock to keep the ride height the same after installation of the plates. When I installed my first prototypes I found that the ride height had dropped by 1mm, and so the modified design accounts for this to keep the ride height the same before and after.

So yeah, it all depends on whether you're measuring your sags, or the ride height.

Thanks for the feedback. Really appreciated.
 
#94 ·
good work flux. i am new too suspension tuning, since my previous bike had no apparent issues, but since purchasing the 675 i feel that it needs some tweaking. i saw another member ask about a draft or sketch to have a single set constructed, if you are willing, could you supply a draft for standard ride height? i am currently having mirror block offs made and a trial set of frame sliders, hopefully identical to gsg sliders cnc machined at work and could add these to my list, saving alot of time and cash. if not, i understand. thanks and good post.:thumbup:
 
#95 ·
The plates i made were out of 6mm Quality aluminium thats all i had and the stock bolt just made it to the end of the nuts. Not ideal as they just get to the locking piece of the nut with a bit of thread locker worked fine . For the track this well worth a crack this was my best improvment on this bike including all the money spent on suspension components. If they got this bike to handle as good as the old tt600 they would have cracked it .
 
#96 ·
Flux - I'm in on the GB for a set of the -10mm plates and look forward to giving them a go, but wanted to ask; what does your math say about the rising rate for your plates vs the oem ones? Any chance of seeing some comparative curves for the various plates? Just curious while waiting on production, since it'll affect what I might ultimately do with the spring.

Thanks again for the project!
 
#97 ·
Any chance of seeing some comparative curves for the various plates? Just curious while waiting on production, since it'll affect what I might ultimately do with the spring.
The rate is softened next to stock starting by around 5% softer at top-out, and progressing to around 30% softer at full compression. I never plotted out the curves, just looked at the rising rates and percentage differences. Hope that's enough information for you. If not, I'll try to graph it up for you.