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2nd Gear Issue

3562 Views 12 Replies 8 Participants Last post by  sexiyo18
Alright everyone I am in need of some help from all you wise 675 owners.

Just recently at the track my 06 Daytona 675 with 19.5k miles developed an issue.

This only happens in second gear. Basically as I am accelerating I hit around 7k rpm, the bike stutters. It is almost as if there is a rev limiter as there is no change in the rpm but also no power going to the back wheel. it only lasts about half a second but it jerks the bike quite hard. This will happen again and again if i keep trying to accelerate through second gear but only in second gear.

I hope someone knows whats going wrong so I done have to start throwing parts at it!

I also know it is not the clutch as there is appropriate slack in the cable and I also took apart the clutch to check the plates and they are very good.

Thank you all in advance!
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I'm not an expert on motorcycles by any means, but it could be second gear is popping out then back in. So either a worn gear or selector fork. Hopefully someone with more knowledge can chime in here, because I'm not sure why the rpms would remain constant if this were the problem.
If this was the clutch or if you were slipping out of gear you would experience an RPM increase rather than a stutter.

Since this is only happening in second gear I would recommend that you reset your adaptions. You can do this with tuneecu or just by starting the bike and NOT TOUCHING the throttle for 10-12 minutes while it idles. Turn it off and back on and see if this fixes the issue.
If this was the clutch or if you were slipping out of gear you would experience an RPM increase rather than a stutter.

Since this is only happening in second gear I would recommend that you reset your adaptions. You can do this with tuneecu or just by starting the bike and NOT TOUCHING the throttle for 10-12 minutes while it idles. Turn it off and back on and see if this fixes the issue.
I gave the turning it on and not touching the throttle a go with letting it run for 11 minutes but no luck. Guess I will have to read up on the tuneecu and grab a cord. Any suggestions?
If this was the clutch or if you were slipping out of gear you would experience an RPM increase rather than a stutter.

Since this is only happening in second gear I would recommend that you reset your adaptions. You can do this with tuneecu or just by starting the bike and NOT TOUCHING the throttle for 10-12 minutes while it idles. Turn it off and back on and see if this fixes the issue.
I gave the turning it on and not touching the throttle a go with letting it run for 11 minutes but no luck. Guess I will have to read up on the tuneecu and grab a cord. Any suggestions?
The following is from memory (2016 d675) but I believe it's correct:

It's not just time based. It's temperature based then time based. So you have to start the bike (do not touch throttle throughout the entire process), let it get to proper operating temperature, then wait for about 12 minutes for it to reset adaptions. The entire process takes close to 30 minutes ime. I'd just let it idle for 30 minutes without touching throttle. Tune ecu will reset it but the process above is the same even with tuneecu. The bike will not try to reset adaptions until it's above some minimum temperature and it takes about 12 minutes or so after that.
Tried the 30 minute as well, no luck and it was most definitely up to temp. I have the chord ordered to try and redo the tune.

Any other suggestions?

If the tune doesn't work I am going to change out the CPS/stator combo since I have a spare and it could possibly be the cps.
Well, used tuneecu to throw in a new tune but no luck. Also, the exup valve is already deleted and I was sure to apply that to the new tune.

Time to replace the cps/stator combo and if that doesn't work I guess I'll have to bring her to a shop :frown2:
i believe that the ecu adaptations will not reset if the Throttle Position Sensor is slightly out of spec. there's a process to get that in spec... sorry i do'nt have the links right now
i believe that the ecu adaptations will not reset if the Throttle Position Sensor is slightly out of spec. there's a process to get that in spec... sorry i do'nt have the links right now
If he has tunecu he should be able to see what the ecu sees on the TPS.
did you ever fix this problem? I am having the same issue.
Has this been resolved? Having the same issue.
did you ever fix this problem? I am having the same issue.
Have you fixed this
Please how did you fixed this
I have same problems


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