All information comes directly from the Triumph Service Manual for the Triumph Street Triple and Daytona 675 up to 2008. If anyone would like to add the changes made to the 09' + Daytona specs feel free to add them. Lets try to keep this organized and not just a free for all. I take NO responsibility for any damages you may cause to your motorcycle. Here goes...
All Red highlighted items are cross-referenced in the FAQ in the Manual because they require specific tightening patterns, reference the service manual for your bike. If you are this far into it you should own a service manual anyway.
All Blue highlighted items are in reference to the Daytona 675R model specifically.
All Green highlighted items are in reference to the standard Street Triple model specifically.
(All settings are listed in Nm) Here's a good conversion tool
Ronin's PDF Here
Torque Settings:
Cylinder Head Area:
Cam cover to cylinder head-------------------------------12
Secondary air injection valve covers to cam cover----------9
Cam chain tensioner to cylinder head-----------------------9
Cam chain tensioner to center bolt-------------------------7
Camshaft bearing caps and camshaft bearing ladder to head - See service manual
Camshaft Sprocket to Camshaft---------------------------15 (Use new fixings)
Cylinder head to crankcase (M6 Screws)-------------------10
Cylinder head to crankcase bolt - See service manual
Sound suppression bolt in head----------------------------10
Spark plug to cylinder head--------------------------------12
Clutch:
Clutch cover to crankcase----------------------------------9
Clutch center nut-----------------------------------------98
Clutch pressure plate to center-----------------------------7
Clutch lever to handlebar----------------------------------15
Clutch cable adjuster bracket to crankcase-----------------12
Crankshaft and Crankcase, Sprag:
If you're this far in you should have a service manual on hand. Too much of a liability for me to post.
Engine Covers:
Clutch cover to crankcase---------------------------------8
Sprocket cover to crankcase-------------------------------9
Alternator cover to crankcase------------------------------8
Crankshaft Cover to Crankcase-----------------------------8
Balancer cover to crankcase-------------------------------8
Breather cover--------------------------------------------9
Wire retainer on alternator cover---------------------------6
Transmission:
Output sprocket to output shaft----------------------------85 (Use new tab washer, apply Threebond 1347 to threads)
Detent wheel to selector drum------------------------------12
Detent arm bolt--------------------------------------------12
Input shaft bearing carrier----------------------------------12
Selector shaft retainer-------------------------------------12
Spring abutment bolt---------------------------------------20
Gear position sensor-----------------------------------------5
Gear pedal pinch bolt----------------------------------------9
Gear pedal pivot bolt---------------------------------------22
Gear change rod adjuster nuts------------------------------6
Gear change rod front adjuster nut (675R)-------------------6
Gear change rod rear adjuster nut (675R)--------------------4
Sprag Clutch----------------------------------------------16
Lubrication System:
Sump to crankcase-----------------------------------------12
Sump drain plug to sump------------------------------------25 (Use new washer)
Oil pressure relief valve to crankcase------------------------15 (Apply ThreeBond 1305 to threads)
Low oil pressure warning light switch to crankcase-----------13 (Use new washers)
Oil filter to adapter-----------------------------------------10
Heat exchanger to crankcase-------------------------------59 (Use new sealing washer)
Oil pump drive chain retainer plate----------------------------9 (Use new fixings)
Oil pump to crankcase--------------------------------------10 (Use new fixings)
Oil pump drive sprocket to pump shaft-----------------------15
Transmission oil feed pipes to crankcase---------------------10 (Use new fixings)
Final Drive:
Rear sprocket to sprocket carrier----------------------------55
Rear sprocket studs to sprocket carrier----------------------30 (Use new fixings)
Chain guard bolts--------------------------------------------9
Chain rubbing strip to swinging arm---------------------------9
Cooling System:
Water pump/oil pump assembly to crankcase-----------------10 (Use new fixings)
Upper right hand radiator mounting to frame------------------6
Upper left hand radiator mounting to frame/steering damper---12
Lower radiator mounting to radiator---------------------------3
Lower radiator mounting bracket to engine (Daytona and 675R)--9
Lower radiator mounting bracket to engine (Street Triple/R)----8
Lower radiator mounting bracket to water elbow (Street Triple)--8
Water inlet elbow to head-----------------------------------12
Thermostat housing to head---------------------------------10
Fan shroud to radiator---------------------------------------9
Radiator bleed screw----------------------------------------1.5
Top hose bleed screw (Street Triple/R)-----------------------1
Radiator cowl to radiator (Street Triple/R)--------------------4
Hose clips--------------------------------------------------2
Radiator cowl left bracket (Street Triple/R)-------------------7
Radiator cowl right bracket (Street Triple/R)------------------4
Water temperature sensor----------------------------------18
Water pump outlet pipe drain bolt---------------------------10
Water pump outlet pipe-------------------------------------12
Heat exchange inlet pipe (Daytona and 675R)----------------12
Expansion tank nut (Daytona and 675R)----------------------3
Expansion tank bolt-----------------------------------------3
Water pump inlet pipe--------------------------------------12
Fuel System, Exhaust System and Airbox:
Fuel tank to frame (front fixing)------------------------------9
Fuel tank to frame (rear fixing)-------------------------------9
Fuel cap to fuel tank----------------------------------------4
Fuel pump mounting plate to fuel tank------------------------9
Throttle body transition piece to cylinder head---------------12
Throttle potentiometer to throttle body---------------------3.5
Exhaust downpipe to cylinder head - See service manual
Exhaust downpipe to frame---------------------------------19
Exhaust secondary header to frame-------------------------22
Silencer to sub-frame (Daytona and 675R-------------------27
Silencer to sub-frame (Street Triple)------------------------15
Exhaust clamps to downpipe--------------------------------21
Exhaust clamp, silencer to intermediate (All 675 Models)-----10
Exhaust valve actuator bracket to frame (All Daytona's)------9
Exhaust valve actuator to bracket (All Daytona's)-----------12
Exhaust valve actuator pulley to actuator shaft (Daytona's)--5
Airbox upper section to lower------------------------------1.5
Air filter to lower airbox-------------------------------------4
Airbox lower to frame---------------------------------------3
Airbox trumpet to throttle body-----------------------------4
Carbon canister to bracket---------------------------------3
Carbon canister large bracket to frame----------------------8
Carbon canister large bracket to frame-Upper Screw (Street Triple and R) --4
Road speed sensor----------------------------------------7.5
Oxygen sensor--------------------------------------------25
Catalytic converter heat shield Upper screw (Street Triple/R)--5
Throttle cable locknut-------------------------------------2.5
Throttle grip guide----------------------------------------4
Restrictor 106PS------------------------------------------5
Exhaust butterfly pulley wheel-----------------------------5
Exhaust butterfly valve cover-----------------------------12
Exhaust valve actuator cover-----------------------------2
Exhaust butterfly cables----------------------------------5
Silencer tail piece----------------------------------------10
Silencer heat shield--------------------------------------5
Oxygen sensor cover (Street Triple/R)--------------------12
Silencer finisher (Street Triple/R)-------------------------8
Fuel rail to throttle bodies-------------------------------3.5
Vacuum reservoir----------------------------------------6
Vacuum solenoid-----------------------------------------3
Engine speed sensor-------------------------------------6
Rear Suspension:
Swinging arm spindle bolt---------------------------------60
Swinging arm rubbing strip bolts----------------------------9
Chain adjuster locknut------------------------------------27
Rear suspension unit upper mounting bolt------------------40
Rear suspension unit upper clevis to frame-----------------52
Rear suspension unit lower mounting bolt------------------48
Drag link pivot at frame-----------------------------------48
Drop links to swinging arm---------------------------------48
Swinging arm end-float adjuster---------------------------15
Swinging arm lateral adjuster lock ring---------------------30
Front Suspension:
Upper yoke pinch bolt------------------------------------27
Lower yoke pinch bolt------------------------------------20
Fork top cap - See service manual
Upper yoke center nut-----------------------------------40
Damping cylinder bolt - See service manual
Handlebar clamp to fork (Daytona and 675R)--------------27
Handlebar to top fork (Daytona and 675R)-----------------5
Handlebar clamp to Riser (Street Triple/R)-----------------26
Handlebar riser to upper yoke Street Triple/R)-------------35
Steering damper to lower yoke (Daytona)-----------------18
Steering damper to bracket (Daytona)--------------------18
Steering damper bracket to frame (Daytona)--------------12
Steering damper rod lock nut (Daytona)-------------------27
Switchgear---------------------------------------------2.5
Handlebar End weights-----------------------------------5
Wheels:
Front wheel spindle/axle bolt-----------------------------65
Front wheel spindle pinch bolts---------------------------20
Rear wheel spindle/axle bolts----------------------------110
All Red highlighted items are cross-referenced in the FAQ in the Manual because they require specific tightening patterns, reference the service manual for your bike. If you are this far into it you should own a service manual anyway.
All Blue highlighted items are in reference to the Daytona 675R model specifically.
All Green highlighted items are in reference to the standard Street Triple model specifically.
(All settings are listed in Nm) Here's a good conversion tool
Ronin's PDF Here
Torque Settings:
Cylinder Head Area:
Cam cover to cylinder head-------------------------------12
Secondary air injection valve covers to cam cover----------9
Cam chain tensioner to cylinder head-----------------------9
Cam chain tensioner to center bolt-------------------------7
Camshaft bearing caps and camshaft bearing ladder to head - See service manual
Camshaft Sprocket to Camshaft---------------------------15 (Use new fixings)
Cylinder head to crankcase (M6 Screws)-------------------10
Cylinder head to crankcase bolt - See service manual
Sound suppression bolt in head----------------------------10
Spark plug to cylinder head--------------------------------12
Clutch:
Clutch cover to crankcase----------------------------------9
Clutch center nut-----------------------------------------98
Clutch pressure plate to center-----------------------------7
Clutch lever to handlebar----------------------------------15
Clutch cable adjuster bracket to crankcase-----------------12
Crankshaft and Crankcase, Sprag:
If you're this far in you should have a service manual on hand. Too much of a liability for me to post.
Engine Covers:
Clutch cover to crankcase---------------------------------8
Sprocket cover to crankcase-------------------------------9
Alternator cover to crankcase------------------------------8
Crankshaft Cover to Crankcase-----------------------------8
Balancer cover to crankcase-------------------------------8
Breather cover--------------------------------------------9
Wire retainer on alternator cover---------------------------6
Transmission:
Output sprocket to output shaft----------------------------85 (Use new tab washer, apply Threebond 1347 to threads)
Detent wheel to selector drum------------------------------12
Detent arm bolt--------------------------------------------12
Input shaft bearing carrier----------------------------------12
Selector shaft retainer-------------------------------------12
Spring abutment bolt---------------------------------------20
Gear position sensor-----------------------------------------5
Gear pedal pinch bolt----------------------------------------9
Gear pedal pivot bolt---------------------------------------22
Gear change rod adjuster nuts------------------------------6
Gear change rod front adjuster nut (675R)-------------------6
Gear change rod rear adjuster nut (675R)--------------------4
Sprag Clutch----------------------------------------------16
Lubrication System:
Sump to crankcase-----------------------------------------12
Sump drain plug to sump------------------------------------25 (Use new washer)
Oil pressure relief valve to crankcase------------------------15 (Apply ThreeBond 1305 to threads)
Low oil pressure warning light switch to crankcase-----------13 (Use new washers)
Oil filter to adapter-----------------------------------------10
Heat exchanger to crankcase-------------------------------59 (Use new sealing washer)
Oil pump drive chain retainer plate----------------------------9 (Use new fixings)
Oil pump to crankcase--------------------------------------10 (Use new fixings)
Oil pump drive sprocket to pump shaft-----------------------15
Transmission oil feed pipes to crankcase---------------------10 (Use new fixings)
Final Drive:
Rear sprocket to sprocket carrier----------------------------55
Rear sprocket studs to sprocket carrier----------------------30 (Use new fixings)
Chain guard bolts--------------------------------------------9
Chain rubbing strip to swinging arm---------------------------9
Cooling System:
Water pump/oil pump assembly to crankcase-----------------10 (Use new fixings)
Upper right hand radiator mounting to frame------------------6
Upper left hand radiator mounting to frame/steering damper---12
Lower radiator mounting to radiator---------------------------3
Lower radiator mounting bracket to engine (Daytona and 675R)--9
Lower radiator mounting bracket to engine (Street Triple/R)----8
Lower radiator mounting bracket to water elbow (Street Triple)--8
Water inlet elbow to head-----------------------------------12
Thermostat housing to head---------------------------------10
Fan shroud to radiator---------------------------------------9
Radiator bleed screw----------------------------------------1.5
Top hose bleed screw (Street Triple/R)-----------------------1
Radiator cowl to radiator (Street Triple/R)--------------------4
Hose clips--------------------------------------------------2
Radiator cowl left bracket (Street Triple/R)-------------------7
Radiator cowl right bracket (Street Triple/R)------------------4
Water temperature sensor----------------------------------18
Water pump outlet pipe drain bolt---------------------------10
Water pump outlet pipe-------------------------------------12
Heat exchange inlet pipe (Daytona and 675R)----------------12
Expansion tank nut (Daytona and 675R)----------------------3
Expansion tank bolt-----------------------------------------3
Water pump inlet pipe--------------------------------------12
Fuel System, Exhaust System and Airbox:
Fuel tank to frame (front fixing)------------------------------9
Fuel tank to frame (rear fixing)-------------------------------9
Fuel cap to fuel tank----------------------------------------4
Fuel pump mounting plate to fuel tank------------------------9
Throttle body transition piece to cylinder head---------------12
Throttle potentiometer to throttle body---------------------3.5
Exhaust downpipe to cylinder head - See service manual
Exhaust downpipe to frame---------------------------------19
Exhaust secondary header to frame-------------------------22
Silencer to sub-frame (Daytona and 675R-------------------27
Silencer to sub-frame (Street Triple)------------------------15
Exhaust clamps to downpipe--------------------------------21
Exhaust clamp, silencer to intermediate (All 675 Models)-----10
Exhaust valve actuator bracket to frame (All Daytona's)------9
Exhaust valve actuator to bracket (All Daytona's)-----------12
Exhaust valve actuator pulley to actuator shaft (Daytona's)--5
Airbox upper section to lower------------------------------1.5
Air filter to lower airbox-------------------------------------4
Airbox lower to frame---------------------------------------3
Airbox trumpet to throttle body-----------------------------4
Carbon canister to bracket---------------------------------3
Carbon canister large bracket to frame----------------------8
Carbon canister large bracket to frame-Upper Screw (Street Triple and R) --4
Road speed sensor----------------------------------------7.5
Oxygen sensor--------------------------------------------25
Catalytic converter heat shield Upper screw (Street Triple/R)--5
Throttle cable locknut-------------------------------------2.5
Throttle grip guide----------------------------------------4
Restrictor 106PS------------------------------------------5
Exhaust butterfly pulley wheel-----------------------------5
Exhaust butterfly valve cover-----------------------------12
Exhaust valve actuator cover-----------------------------2
Exhaust butterfly cables----------------------------------5
Silencer tail piece----------------------------------------10
Silencer heat shield--------------------------------------5
Oxygen sensor cover (Street Triple/R)--------------------12
Silencer finisher (Street Triple/R)-------------------------8
Fuel rail to throttle bodies-------------------------------3.5
Vacuum reservoir----------------------------------------6
Vacuum solenoid-----------------------------------------3
Engine speed sensor-------------------------------------6
Rear Suspension:
Swinging arm spindle bolt---------------------------------60
Swinging arm rubbing strip bolts----------------------------9
Chain adjuster locknut------------------------------------27
Rear suspension unit upper mounting bolt------------------40
Rear suspension unit upper clevis to frame-----------------52
Rear suspension unit lower mounting bolt------------------48
Drag link pivot at frame-----------------------------------48
Drop links to swinging arm---------------------------------48
Swinging arm end-float adjuster---------------------------15
Swinging arm lateral adjuster lock ring---------------------30
Front Suspension:
Upper yoke pinch bolt------------------------------------27
Lower yoke pinch bolt------------------------------------20
Fork top cap - See service manual
Upper yoke center nut-----------------------------------40
Damping cylinder bolt - See service manual
Handlebar clamp to fork (Daytona and 675R)--------------27
Handlebar to top fork (Daytona and 675R)-----------------5
Handlebar clamp to Riser (Street Triple/R)-----------------26
Handlebar riser to upper yoke Street Triple/R)-------------35
Steering damper to lower yoke (Daytona)-----------------18
Steering damper to bracket (Daytona)--------------------18
Steering damper bracket to frame (Daytona)--------------12
Steering damper rod lock nut (Daytona)-------------------27
Switchgear---------------------------------------------2.5
Handlebar End weights-----------------------------------5
Wheels:
Front wheel spindle/axle bolt-----------------------------65
Front wheel spindle pinch bolts---------------------------20
Rear wheel spindle/axle bolts----------------------------110
